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Amorphous Core for Power Transformers and Inductors

Amorphous Core for Power Transformers and Inductors

Dongguan JH Amorphous offers high-performance iron-based amorphous cores, specifically designed as a superior alternative to silicon steel for a wide range of power applications. These cores are used in various forms of power transformers, inductors, and reactors across frequencies from 50Hz to 10kHz, with the ability to operate up to 50kHz in high-power switching applications. The amorphous cores provide significant advantages in terms of low core loss, high permeability, and excellent frequency characteristics, making them ideal for use in power distribution transformers, power factor correction inductors, high-power switching transformers, and other electrical components.

  • Order(MOQ) :

    1000 PCS
  • Payment :

    T/T or L/C
  • Product Origin :

    China
  • Color :

    Black, White or customized
  • Shipping Port :

    Shenzhen, China or Guangzhou, China
  • Lead Time :

    30 Working Days

What Is an Amorphous Core for Power Transformers and Inductors?

 

An amorphous core is a non-crystalline magnetic material that offers several advantages over traditional silicon steel cores, including lower core losses, higher permeability, and better performance at higher frequencies. These cores are used in a wide range of applications such as power transformers, power factor correction inductors, energy storage filters, and medium-frequency transformers. The amorphous material enables improved energy efficiency, compact designs, and better performance in power electronic devices.

The amorphous cores are particularly effective in applications where low loss and high efficiency are essential, such as:

  • Power Transformers
    For various power ratings and forms, ensuring low losses and high efficiency in distribution systems.

  • Power Factor Correction (PFC) Inductors
    Enhance the efficiency of PFC circuits by maintaining low core losses at high frequencies.

  • High-Power Transformers and Reactors
    Improve performance in large power transformers, high-power inductors, and reactors for industrial and commercial systems.

 


 

Material Characteristic

 

Saturation flux density induction 1.56T
Permeability @ 10KHz >5000
Curie temperature 410 °C
Stacking factor 0.8
Resistivity 130 μΩ.cm
Working Temperature -40 ~ 130°C
Density 7.18 g / cm3
Ribbon Thickness 20 ~  30 μm
Core shapes Solid Core or Cutting Core
Finish Coating / Casing / Bare / Tape

 

 

Key Features        

 

  • Low Core Loss
    The amorphous cores provide significantly lower core losses compared to traditional silicon steel cores, which improves energy efficiency and reduces heat generation, even at high frequencies.

  • Wide Frequency Range
    These cores are highly effective in applications operating from 50Hz to 10kHz, with capabilities extending up to 50kHz for high-power switch-mode power supplies and other high-frequency applications.

  • High Permeability
    The amorphous material offers high initial permeability (~5000), enabling compact designs with fewer turns, leading to smaller and lighter transformer and inductor components.

  • Excellent Thermal Stability
    These cores can operate effectively in a temperature range from –50°C to +120°C, making them suitable for use in a wide range of environmental conditions.

 

  • Superior Frequency Characteristics
    The amorphous cores offer excellent performance over a broad frequency spectrum, making them ideal for high-efficiency power factor correction, energy storage, and EMI suppression.

 

Ideal for Power Transformer and Inductor Applications

  • Distribution Transformers
    These amorphous cores provide low-loss, high-efficiency operation in power transformers for various power ratings and sizes, replacing traditional silicon steel cores.

  • Power Factor Correction (PFC) Inductors
    Ideal for PFC circuits in AC and DC power systems, maintaining stable inductance with minimal energy loss.

  • High-Power Transformers
    Suitable for large power transformers, ensuring efficient energy conversion in industrial and utility-scale systems.

  • Energy Storage Filter Inductors
    Used in high-power storage systems and energy-efficient filters, providing excellent performance at low and medium frequencies.

  • Saturation Reactors and EMI Filter Inductors
    Improve the efficiency of power electronics in industrial and automotive applications, reducing electromagnetic interference.

  • Medium Frequency Transformers
    Applicable in systems requiring transformers with high-frequency characteristics, such as induction heating and high-power switching power supplies.

 

Custom Options        

 

Parameter Specification
 Outer Dimensions  16 ~400 mm
Core Material Fe-based Nanocrystalline  / Fe-based Amorphous 
Installation Type Customize
Inductance & Impedance Customizable upon request
 
 

Customized sizes, inductance values, and coating types are available. Contact us for technical consultation and design support.

 

 

Why Choose Dongguan JH Amorphous Surge Suppression Cores        

 

  • Precision manufacturing with consistent quality

  • Space-saving design optimized for modern electronic systems

  • Rapid prototyping and flexible production scalability

  • Full compliance with RoHS/REACH environmental regulations

 


 

Certificates        

 

 

Dongguan JH Amorphous, a leading professional one-stop amorphous cores manufacturer.

We offer magnet solutions from design to worry-free after-sales. Let talk about your distinct project now!

 

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