homepage
Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
submit
advanced magnet solution
Home Solid Core

Nanocrystalline Core for Electric Vehicle Applications

Nanocrystalline Core for Electric Vehicle Applications

Nanocrystalline cores are ideal for use in power electronics such as inverters, onboard chargers (OBC), DC/DC converters, and EMI filters, contributing to improved energy efficiency, reduced system size, and enhanced thermal stability in EV systems.

 

  • Order(MOQ) :

    1000 PCS
  • Payment :

    T/T or L/C
  • Product Origin :

    China
  • Color :

    Black, White or customized
  • Shipping Port :

    Shenzhen, China or Guangzhou, China
  • Lead Time :

    30 Working Days
  • Finish :

    Coating / Casing / Cutting / Customizing

What Is a Nanocrystalline Core for Electric Vehicles?

 

Dongguan JH Amorphous offers high-performance nanocrystalline cores designed specifically for electric vehicle (EV) applications. These cores are made from Fe–Cu–Nb–Si–B nanocrystalline soft magnetic alloys, featuring ultra-fine grain structures (~10–20 nm) that provide exceptional magnetic properties. They are ideal for use in power electronics such as inverters, onboard chargers (OBC), DC/DC converters, and EMI filters, contributing to improved energy efficiency, reduced system size, and enhanced thermal stability in EV systems.

 


Material Characteristics        

 

Saturation flux density induction 1.20T
Permeability @ 10KHz >80000
Permeability @ 100KHz >20000
Curie temperature 570 °C
Stacking factor 0.8
Resistivity 115 μΩ.cm
Working Temperature -40 ~ 140°C
Density 7.2 g / cm3
Ribbon Thickness 12 ~ 20 μm
Core shapes Troidal core / C Core / Customizable
Finish Coating / Casing / Customizing

 

 

Key Features        

 

  • High Magnetic Permeability
    Enables efficient energy transfer and minimizes core losses, crucial for high-frequency applications in EV power electronics.

  • Low Core Losses
    Reduces energy wastage and heat generation, enhancing overall system efficiency and reliability.

  • Wide Operating Temperature Range
    Maintains stable performance from –40°C to +120°C, suitable for the demanding thermal environments in EVs.

  • High Saturation Flux Density
    Allows for compact core designs without compromising on performance, contributing to space-saving in EV components.

  • Excellent Thermal Stability
    Ensures consistent operation under varying temperature conditions, enhancing the durability and longevity of EV systems.

  • Low Magnetostriction
    Minimizes mechanical noise and vibration, improving the acoustic comfort of EVs.

 

Ideal for Electric Vehicle Applications        

 

  • Inverters & DC/DC Converters
    Enhance power conversion efficiency and reduce size and weight of the powertrain.

  • Onboard Chargers (OBC)
    Improve charging speed and efficiency, contributing to reduced charging times for EVs.

  • EMI Filters
    Provide high attenuation of electromagnetic interference, ensuring compliance with automotive EMI standards.

  • Motor Drives
    Enhance motor performance and efficiency, leading to improved vehicle range and responsiveness.

 

  • Battery Management Systems (BMS)
    Ensure stable and efficient operation of battery systems, contributing to longer battery life and safety.

 

 Custom Options        

 

Parameter Specification
 Outer Dimensions  4 ~130 mm
Core Material Fe-based Nanocrystalline  / Fe-based Amorphous 
Inductance & Impedance Customizable upon request
 
 

Customized sizes, inductance values, and coating types are available. Contact us for technical consultation and design support.

 

toroidal coating nanocrystalline coretoroidal cased nanocrystalline core

 

Why Choose Dongguan JH Amorphous Surge Suppression Cores        

 

  • Precision manufacturing with consistent quality

  • Space-saving design optimized for modern electronic systems

  • Rapid prototyping and flexible production scalability

  • Full compliance with RoHS/REACH environmental regulations

 


 

Certificates        

 

 

Dongguan JH Amorphous, a leading professional one-stop amorphous cores manufacturer.

We offer magnet solutions from design to worry-free after-sales. Let talk about your distinct project now!

 

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Related Products

Nanocrystalline Core for Electric Vehicle Applications
Nanocrystalline Core for Electric Vehicle Applications

Nanocrystalline cores are ideal for use in power electronics such as inverters, onboard chargers (OBC), DC/DC converters, and EMI filters, contributing to improved energy efficiency, reduced system size, and enhanced thermal stability in EV systems.  

Details
Nanocrystalline Core for EMC
Nanocrystalline Core for EMC

High-performance nanocrystalline cores designed specifically for electromagnetic compatibility (EMC) applications across a wide range of electrical products with low core loss and over 80K initial permeability @1k Hz, 0.1V.   

Details
Nanocrystalline Core for Common Mode Choke
Nanocrystalline Core for Common Mode Choke

High-performance nanocrystalline cores specifically designed for common mode chokes (CMC), which are used to suppress electromagnetic interference (EMI) and ensure compliance with EMC standards, comparing with ferrite core, the same function, smaller 1/3 and performance more stable.   

Details
High Current EMC Nanocrystalline Core
High Current EMC Nanocrystalline Core

Dongguan JH Amorphous presents its High Current EMC Nanocrystalline Core, engineered to provide exceptional electromagnetic compatibility (EMC) performance in high-current applications. These cores are ideal for use in common-mode chokes, EMI filters, and power inductors, effectively suppressing conducted noise and ensuring compliance with stringent electromagnetic interference standards. Nanocrystalline cores provide significant advantages in terms of low core loss, high permeability, and excellent frequency characteristics, making them ideal for high-current and high-frequency applications.  

Details
High Permeability Nanocrystalline Core for Inductor
High Permeability Nanocrystalline Core for Inductor

Dongguan JH Amorphous introduces its High Permeability Nanocrystalline Core for Inductor, specifically designed to enhance the performance of inductive components in various electronic applications. These cores are ideal for use in power inductors, DC-DC converters, EMI filters, and PFC chokes, offering superior magnetic properties that contribute to reduced core losses, compact designs, and improved overall efficiency.

Details
Nanocrystalline Core for Precision Meter
Nanocrystalline Core for Precision Meter

Dongguan JH Amorphous introduces its Nanocrystalline Core for Precision Meter, engineered to meet the stringent requirements of high-accuracy metering applications. These cores are ideal for use in current transformers, energy meters, smart grid systems, and power monitoring equipment, offering superior magnetic properties that contribute to enhanced measurement precision, reduced core losses, and improved overall efficiency.

Details
Nanocrystalline Core for Renewable Energy Applications
Nanocrystalline Core for Renewable Energy Applications

Dongguan JH Amorphous introduces its Nanocrystalline Core for Renewable Energy, engineered to meet the stringent requirements of high-efficiency power conversion in renewable energy systems. These cores are ideal for use in solar inverters, wind turbine generators, energy storage systems, and electric vehicle (EV) charging stations, offering superior magnetic properties that contribute to enhanced energy efficiency, reduced core losses, and improved overall system performance.

Details
High Performance Nanocrystalline Core for Aerospace Applications
High Performance Nanocrystalline Core for Aerospace Applications

Dongguan JH Amorphous introduces its Nanocrystalline Core for Aerospace Applications, engineered to meet the stringent requirements of high-performance aerospace systems. These cores are ideal for use in electric propulsion systems, power electronics, communication equipment, sensors, and actuators, offering superior magnetic properties that contribute to enhanced efficiency, reduced weight, and improved overall system performance.

Details
High Performance Nanocrystalline Core for Railway Applications
High Performance Nanocrystalline Core for Railway Applications

Dongguan JH Amorphous introduces its Nanocrystalline Core for Railway Applications, engineered to meet the stringent requirements of high-performance railway systems. These cores are ideal for use in electric traction systems, power electronics, communication equipment, sensors, and actuators, offering superior magnetic properties that contribute to enhanced efficiency, reduced weight, and improved overall system performance.

Details
High Performance Nanocrystalline Core for Marine Applications
High Performance Nanocrystalline Core for Marine Applications

Dongguan JH Amorphous introduces its Nanocrystalline Core for Marine Applications, engineered to meet the stringent requirements of high-performance marine systems. These cores are ideal for use in marine power electronics, communication equipment, sensors, and actuators, offering superior magnetic properties that contribute to enhanced efficiency, reduced weight, and improved overall system performance.

Details
Nanocrystalline Core for Power Applications
Nanocrystalline Core for Power Applications

High Performance | Low Loss | EMI-Optimized

Details
Nanocrystalline Core for Medical-Grade Isolation Transformers
Nanocrystalline Core for Medical-Grade Isolation Transformers

 Toroidal or C cores exhibit nanostructured grain sizes (12~20 μm), giving them a combination of high permeability, high saturation, and extremely low core loss—essential for precision medical power systems.    

Details
Toroidal Coating Nanocrystalline Cores
Toroidal Coating Nanocrystalline Cores

High-performance cores for compact, efficient EMI and power filtering    

Details
Toroidal Cased Nanocrystalline Cores
Toroidal Cased Nanocrystalline Cores

Reliable EMI Suppression with Robust Protection — Designed for Demanding Applications    

Details
4*2.5*4mm Nanocrystalline Magnetic Bead for Surge Suppression
4*2.5*4mm Nanocrystalline Magnetic Bead for Surge Suppression

High-efficiency cores for compact voltage spike suppression and EMI noise filtering    

Details
Nanocrystalline Core for Magnetic Amplifier
Nanocrystalline Core for Magnetic Amplifier

Made from Fe–Cu–Nb–Si–B nanocrystalline alloy, these cores offer ultra-high permeability, low coercivity, and a rectangular B-H curve. They provide stable, reliable performance with low core loss, making them ideal for precise voltage regulation and energy-efficient designs.  

Details
Amorphous Core for Power Factor Correction (PFC) Inductors
Amorphous Core for Power Factor Correction (PFC) Inductors

Dongguan JH Amorphous offers high-performance iron-based amorphous cores specifically designed for power factor correction (PFC) inductors. These cores are made from Fe-based amorphous alloy with exceptional magnetic properties and low core loss characteristics, making them ideal for use in high-frequency switching applications. Featuring high saturation flux density (1.56 T), high resistance (130 μΩ·cm), and excellent thermal stability, these cores help improve energy efficiency, reduce system size, and provide enhanced thermal management for PFC circuits.  

Details
Amorphous Core for Gapless Wideband Constant Inductance Filter Choke
Amorphous Core for Gapless Wideband Constant Inductance Filter Choke

Dongguan JH Amorphous offers high-performance iron-based amorphous cores for gapless wideband constant inductance filter chokes. These chokes are designed for use in smoothing filters, common mode noise filtering, and energy storage inductors in high-frequency circuits, switching power supplies, automotive audio systems, and other electronic devices. The iron-based amorphous alloy ensures high saturation magnetic flux density, low core losses, excellent frequency characteristics, and superior temperature stability, making it an ideal choice for applications that require consistent inductance performance over a wide frequency range.

Details
Amorphous Core for Power Transformers and Inductors
Amorphous Core for Power Transformers and Inductors

Dongguan JH Amorphous offers high-performance iron-based amorphous cores, specifically designed as a superior alternative to silicon steel for a wide range of power applications. These cores are used in various forms of power transformers, inductors, and reactors across frequencies from 50Hz to 10kHz, with the ability to operate up to 50kHz in high-power switching applications. The amorphous cores provide significant advantages in terms of low core loss, high permeability, and excellent frequency characteristics, making them ideal for use in power distribution transformers, power factor correction inductors, high-power switching transformers, and other electrical components.

Details

leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
submit

home

products

WhatsApp

Contact